SOLIDIFICATION CRACKS IN WELDING 🔧 Solidification cracks are hot cracks that occur during weld metal solidification due to the presence of low melting point impurities. Visit weldfabworld.com 🔹 Crack Mechanism Low melting point elements such as Sulphur (S) and Phosphorus (P) segregate at the grain boundaries during solidification, reducing cohesion and leading to cracking. 🔹 Example Iron Sulphur → Iron Sulphide (FeS) Iron sulphide has a low melting point, which promotes solidification crackin
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Case Study: Cracking During Welding – The Hidden Role of Material Impurities Visit weldfabworld.com During a recent fabrication job, we followed all standard inspection steps after material receipt: ✅ Reviewed Material Test Certificate (MTC) ✅ Checked dimensions ✅ Conducted Visual Testing (VT) ✅ Performed UT scanning ✅ Verified chemical composition via PMI We then proceeded to fit-up a weld neck flange and a concentric reducer per WPS and workmanship rules. ⚠️ Unexpected Issue: During the hot pa
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